Reactor for liquid esterification

Eprotech microwave reactors combine microwave energy, conventional heating and pressure control to perform chemical reactions and thermal treatments. The product range includes configurations specifically designed for esterification, which can be sized according to the required production capacity. Dielectric heating transfers energy directly to the materials that absorb it, promoting rapid heating of the medium being treated. Operating conditions and benefits depend on the configuration, the reaction and the materials used.

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Eprotech reactor for liquid esterification
Technology
Microwave
Application
Esterification reactor
Configuration
Based on process requirements

Chemical reactions and thermal treatments of pumpable substances

The product range is designed for research, development and industrial applications requiring rapid heat transfer and controlled process conditions.

  • Chemical reactions and process development from laboratory to industrial scale.
  • Esterification, with dedicated configurations.
  • Thermal processes involving pumpable liquid reagents, including viscous or aggressive reagents in the configurations provided.
  • Pasteurisation and sterilisation of pumpable substances, with the configuration to be defined according to the treatment.

How it works

Microwaves interact directly with materials capable of absorbing them and generate heat within the medium being treated. The technologies and operating conditions are combined according to the configuration.

  1. 01

    Definition of process conditions

    The reactor configuration allows microwave and conventional heating to be combined with the temperature, pressure or vacuum conditions and atmosphere required for the treatment.

  2. 02

    Microwave heating

    The electromagnetic field transfers energy to the materials that absorb it, generating heat within the medium being treated. The product recirculates through the irradiation zone.

  3. 03

    Treatment completion

    The secondary vessel allows final cooling or the subsequent addition of reagents; a dedicated area collects the product at the end of the cycle.

Technological advantages

  • Rapid energy transferDielectric heating generates heat within the material that absorbs microwaves, reducing thermal inertia compared to conventional heat transfer.
  • Volumetric treatmentThe energy interacts with the volume of the absorbing material and can promote treatment uniformity, depending on the characteristics of the product and the process.
  • Process efficiencyIn certain applications, the use of microwaves can reduce treatment times and energy consumption.
  • Reaction qualityDepending on the reaction and the materials being treated, microwaves can limit thermal degradation and improve yield and selectivity.
  • Customisable configurationTechnologies and sizing are adapted to process requirements and the required production capacity.
  • Heat-based preservation processesIn pasteurisation and sterilisation applications, microwave heating can help limit physicochemical and organoleptic changes in the substances being treated. The results depend on the product and the process conditions.

Reactor for liquid esterification

Eprotech reactor for liquid esterification

Microwave reactor for thermal processes under pressure, with product recirculation and integrated conventional heating. The configuration can be sized and customised according to the required production capacity and process requirements.

Standard dimensions W × D × H1,300 × 1,700 × 800 mm
Installed microwave power2 kW
Microwave power adjustment25–100%
Operating pressure0–6 bar
Conventional heatingElectric heating elements for preheating and maintaining the temperature of the reactor and piping
Treatment atmospherePossibility of operating under vacuum or with the introduction of inert gas
Product handlingRecirculation through the microwave irradiation zone
Secondary vesselFinal cooling or addition of reagents and components at a later stage
DischargeDedicated area for collecting the product at the end of the cycle
Control and technical compartmentSeparate functional areas for process operation and electrical and electronic components

The values provided refer to the individual configurations described. The sizing can be customised according to the required production capacity.

Eprotech microwave reactors brochure cover

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